Product Overview
Sew On Chenille Patches are raised chenille patches made on a felt or twill base with a plain, stitch-ready back and a defined sewing border. They are used on varsity jackets, denim garments, uniforms, caps, canvas bags, club apparel, and other products that require permanent stitched attachment.
Technical Details
|
Item |
Details |
|
Product Type |
Custom sew-on chenille patch |
|
Chenille Yarn |
Acrylic or cotton chenille yarn |
|
Base Fabric |
Felt or twill |
|
Typical Size Range |
25 × 25 mm to 305 × 406 mm (1 × 1 in to 12 × 16 in) |
|
Finished Thickness |
Approximately 3 mm; varies with pile density |
|
Minimum Chenille Detail |
Characters ≥ 30 mm high; stems and lines ≥ 3 mm wide |
|
Color Capacity |
Up to 6 chenille colors; up to 9 total colors with embroidery |
|
Back Construction |
Plain felt/twill back or reinforced stitch-ready back |
|
Sewing Border |
Approximately 3–4 mm clear border around the patch outline |
|
Edge Options |
Merrowed, embroidered/satin, felt border, or laser-cut edge |
|
Attachment Method |
Machine or hand sewing through the border or exposed base fabric |
|
Compatible Materials |
Denim, cotton, polyester, canvas, wool blends, and heavy garment fabrics |
|
Shape Options |
Letters, logos, mascots, badges, numbers, and custom die-cut shapes |
Key Features
Load-Bearing Stitching Area
A plain or reinforced back with an approximately 3-4 mm clear sewing border gives factories a defined path outside the raised chenille surface. On denim jackets, canvas bags, wool-blend outerwear, and uniforms exposed to pulling and repeated washing, the stitches carry the load through the border instead of compressing the pile or cutting through the decorative area.
Compatibility with Heavy Materials
The felt or twill base can be sewn to denim, cotton, polyester, canvas, wool blends, and other substantial garment fabrics. Buyers using one badge program across jackets, bags, caps, and workwear can keep the same front design while adapting thread, stitch length, and attachment position to each finished product.
Clear Artwork Limits for Reorders
The process supports sizes from approximately 25 x 25 mm to 305 x 406 mm, with characters at least 30 mm high and stems or lines at least 3 mm wide. For school letters, team mascots, and large back emblems, these defined limits reduce detail loss during sampling and make approved artwork easier to reproduce on repeat bulk orders.
Custom Options
Artwork
school letters, team patches, logo badges, fashion motifs, initials, numbers, and club emblems.
Surface
chenille pile area, embroidery detail, thread color, yarn color, and color blocking.
Edge
hot-melt film coverage matched to heat press production.
Back
plain fabric back, reinforced sew-on back, or product-specific stitch margin.
Quality Control
Sew On Chenille Patches are inspected for chenille pile coverage, edge stitching, stitch-ready border width, back-side flatness, thread trimming, and shape consistency. Finished patches go through full inspection before packing, with checks focused on clean borders, correct colors, stable yarn coverage, and a back side suitable for garment or bag sewing.
FAQ
Q: How long does custom sample development take?
A: Custom sample development takes 3-5 days.
Q: What is the bulk production lead time?
A: Bulk production takes 7-8 days for 100 pcs, 12-15 days for 100-500 pcs, 15-18 days for 500-1,000 pcs, and 20 days for 1,000-5,000 pcs.
Q: How are Sew On Chenille Patches packed?
A: Orders can be bulk packed or individually packed in plastic bags or cartons, with retail cards, barcode labels, and carton marks available.
Q: Can different colors, patch shapes, and sew-on styles be combined in one order?
A: Yes. Different colors, patch shapes, and sew-on styles are accepted in one order.
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